A cikin juyin halitta na masana'antar sarrafa aluminum, fasahar tace hatsi ta taka muhimmiyar rawa wajen tantance ingancin samfur da ingancin samarwa. Tun lokacin da aka kafa hanyar tantance mai tace hatsi na Tp-1 a cikin 1987, masana'antar ta daɗe tana fama da ƙalubale masu ɗorewa-mafi mahimmanci, rashin kwanciyar hankali na masu tace hatsin Al-Ti-B da ƙarin ƙarin ƙimar da ake buƙata don kula da aikin gyare-gyare. Sai a shekara ta 2007 cewa juyin-juya-halin fasaha wanda ya fara aikin dakin gwaje-gwaje ya canza ainihin yanayin ayyukan simintin aluminum.
Tare da ci gabansa na Optifine super grain refiner, MQP ya sami nasarar ƙididdige ƙididdigewa a cikin ingantaccen haɓakawa. Rungumar sabon ra'ayi na "ƙasa yana da yawa," MQP ya ba wa masana'antun aluminium na duniya sabuwar hanya zuwa rage farashi da haɓaka inganci. Wannan labarin yana zurfafa cikin haɓakar fasaha, ƙa'idodin kimiyya, aikace-aikacen zahiri na duniya, da hangen nesa na samfurin juyin juya hali na MQP na gaba, yana nuna yadda ya sake fasalin matsayin masana'antu.
I. Ƙwararrun Fasaha: Daga Iyakar Opticast zuwa Haihuwar Mai Refiner
Kowane babban ci gaban kimiyya yana farawa da mahimmancin sake tantance hikimar al'ada. A cikin 2007, Dokta Rein Vainik, yana yin la'akari da shekaru goma na aiki tare da fasaha na inganta tsarin Opticast don gyaran ƙwayar hatsi, ya fuskanci mummunar gaskiyar: duk da alkawarinsa, tsarin ya kasa shawo kan batun ci gaba da rashin kwanciyar hankali a ƙananan matakan ƙara yawan masu gyaran hatsi na Al-Ti-B.
Opticast an gina shi akan cikakkiyar ma'ana-daidaita farashin ƙarin mai tacewa dangane da nau'ikan gami da guntun abun ciki don cimma madaidaicin kulawar ƙarancin ƙima. Koyaya, ra'ayoyin mai amfani akai-akai ya bayyana cewa ƙananan ƙimar Al-Ti-B suna dawwama na ɗan gajeren lokaci. Da zarar an sami canjin spool na waya, toshe hatsi ya biyo baya da sauri. Wannan katsewar ya tilasta wa Dr. Vainik sake duba ainihin batun. Hanyar da aka fi amfani da ita ta mayar da hankali ne kawai ga masu canji na alloy, yin watsi da bambancin ikon tacewa na mai tace hatsi. A zahiri, rashin ƙididdige ƙididdigewa ga masu canji biyu ya sanya abin da ake kira "madaidaicin kulawa" ba komai ba face mafarkin dakin gwaje-gwaje.
Wannan sauye-sauyen yanayi ya aza harsashi ga babban mai tace hatsi. Sauya mayar da hankali daga alkama na aluminum zuwa mai tace hatsin Al-Ti-B kanta, Dokta Vainik ya gudanar da gwaje-gwajen gyaran gyare-gyaren hatsi akan nau'o'in 16 daban-daban na 5Ti1B ta amfani da ƙa'idar gwaji ta Opticast. A ƙarƙashin nau'ikan sinadarai iri ɗaya da yanayin sanyaya, tsari kawai ya bambanta. Sakamakon ya kasance mai ban tsoro-ko da batches daga masana'anta iri ɗaya da daraja sun baje kolin babban bambancin ikon tacewa. Bayanan sun fallasa wani batu mai zafi na masana'antu da ba a kula da su ba: hanyar Tp-1, da ake amfani da ita tun 1987, ta kasa ƙididdige ainihin ƙarfin tacewa na kayayyakin Al-Ti-B.
Kusan lokaci guda, MQP ta sami Opticast AB. Wanda ya kafa John Courtenay, yana fahimtar buƙatun gaggawa na kasuwa, ya ba da shawarar rugujewar ra'ayi: don haɗa tsarin ingantawa na Opticast tare da "mafi girman ƙarfin haɓakawa" mai tace hatsi. Mayar da hankali za ta ƙaura daga sarrafa ƙarin ƙimar zuwa haɓaka haɓaka haɓakawa, magance tushen ƙalubalen masana'antar. Wannan canjin ya haifar da sake fasalin abin da ya ƙunshi "mai sarrafa hatsi mai girma." MQP ya sanya masa suna Optifine Super Grain Refiner kuma ya buga ma'anarsa na hukuma a cikin Hasken Ƙarfe na TMS 2008 wanda aka gyara ta TMS 2008 - mai tace hatsi wanda ke da mafi girman yuwuwar haɓakar ƙwayar cuta.
Shekarar 2007 yanzu an san ko'ina a matsayin asalin babban mai tace hatsi. Ya nuna sauyi lokacin da masana'antar ta gane: mabuɗin tace hatsi ba "nawa aka ƙara ba," amma "yadda ƙarfin mai tacewa yake." Tare da wannan sakewa-daga sauye-sauyen fahimta zuwa ma'anar samfurin-MQP ya buɗe sabon zamani na samar da ingantaccen aiki a cikin aikin aluminum.
Ƙwararriyar ikon tace hatsi na al'adar aluminum titanium boron yana nuna gagarumin jujjuyawar ƙarfin tace hatsin aluminum titanium boron.
Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙadda ) ya yi ya nuna babban bambanci a cikin iyawar 8 batches na samfurori daga masana'anta iri ɗaya.
OF-1 da OF-2 sune madaidaitan ikon tacewa na Optifine super aluminum titanium boron, wanda ke nuna cewa samfurin yana da ingantaccen kuma ingantaccen ikon tacewa.
II. Gidauniyar Kimiyya: Bambancin Matsayin Atom
Ƙirƙirar ƙididdigewa tana buƙatar zurfin fahimtar ƙa'idodin kimiyya. Babban rawar aikin mai tace kayan masarufi na Optifine ya ta'allaka ne a cikin haɓaka matakin atom ɗin sa na hanyoyin ƙaddamar da hatsi. A cikin 2021, MQP da Jami'ar Brunel London tare sun gudanar da aikin binciken "Tsarin Nukiliya na α-Aluminum akan Filayen TiB₂," suna ba da cikakkiyar shaidar kimiyya don ingantaccen aikin mai sarrafa hatsi.
Yin amfani da babban maƙalli mai saurin watsawa na lantarki (HR-TEM), ƙungiyar bincike ta yi wani bincike mai zurfi a ma'aunin atomic: kasancewar TiAl₃ atomic layers a saman sassan TiB₂. Wannan bambance-bambancen ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun haɓakawa suke. Lokacin da aka kwatanta samfurori guda biyu-ɗaya tare da ingantaccen gyaran gyare-gyare na 50% kuma ɗayan tare da 123% - an gano cewa 7 daga cikin 8 TiB₂ barbashi a cikin samfurin inganci yana da 2DC Ti₃Al interface Layer, yayin da kawai 1 daga 6 ya yi haka a cikin ƙananan samfurin samfurin.
Wannan binciken ya kawar da imanin masana'antu na gargajiya cewa barbashi na TiB₂ kadai sune tushen ƙwayar hatsi. Madadin haka, binciken MQP ya nuna cewa inganci da adadin yadudduka na tsaka-tsaki sune ainihin ma'anar yuwuwar nucleation. Manyan matatun hatsi masu girma suna nuna babban tsari na matakin atomic da mutunci akan barbashi na TiB₂ idan aka kwatanta da daidaitattun samfuran Al-Ti-B. Wannan fa'idar microstructural kai tsaye tana fassara zuwa aikin macroscopic - ƙarin iri ɗaya da mafi kyawun hatsi a ƙarƙashin ƙimar ƙari iri ɗaya, yana haifar da ingantaccen ingancin samfur.
Don ƙididdige waɗannan bambance-bambance, MQP ta ƙirƙiri hanyar gwajin haƙƙin mallaka don Ingantaccen Gyaran Dangi (RRE), wanda aka bayyana azaman kashi. Ana ƙididdige shi ta hanyar kwatanta adadin hatsin da aka samar a kowace ppm B a kowace mm³ na samfurin gwajin zuwa daidaitaccen tunani. Lokacin da RRE ya wuce 85%, ana rarraba samfurin azaman samfurin Optifine super Al-Ti-B. Wannan ma'auni mai ƙididdigewa ba wai yana ba da tushen kimiyya kawai don kimanta aiki ba amma har ma yana bawa masana'antun damar yanke shawara mai zurfi dangane da ainihin ikon tacewa.
Daga binciken matakin atomic zuwa ma'aunin ƙididdigewa, MQP ya kafa ingantaccen tushe na kimiyya don babban mai tace hatsi. Kowane haɓakawa a cikin jerin Optifine yana samun goyan bayan ƙayyadaddun hanyoyin atomic maimakon zato.
Tsarin gami na AA6060 da aka bi da shi tare da mai tace hatsi na Optifine. Adadin kari shine 0.16kg/t, ASTM=2.4
Adadin Optifine (duhu mai duhu) mai tace hatsi tare da na al'ada TiBAI (mai shuɗi mai haske) mai tace hatsin da ake buƙata don gami da aluminium.
III. Juyin Samfura: Juyawa Zuwa Ƙwararrun Ayyuka
Muhimmancin kowace fasaha ta ta'allaka ne a ci gaba da ƙirƙira. Tun lokacin da aka fara halarta, MQP ya haɓaka ƙarfin R&D mai ƙarfi don haɓaka layin samfuran Optifine, yana tura iyakoki cikin inganci da kwanciyar hankali. Daga ainihin Optifine31 100 zuwa Optifine51 100 kuma yanzu babban aiki na Optifine51 125, kowane tsara ya sami ƙaruwa mai yawa a cikin RRE, yana fassara kai tsaye zuwa raguwar ƙimar kari - yana ɗaukar falsafar MQP na "inganci fiye da yawa."
Sakin farko, Optifine31 100, nan da nan ya nuna yuwuwar sa na rushewa. Tare da matakan RRE da suka zarce samfuran gargajiya, ya kiyaye gyaran hatsi yayin da yake yanke ƙarin ƙimar da sama da 50% idan aka kwatanta da ƙa'idodin masana'antu. Wannan nasarar ta tabbatar da babban ra'ayi mai tace hatsi kuma ya aza harsashi don ingantawa nan gaba.
Kamar yadda buƙatun masana'antu ke ƙaruwa, MQP ya gabatar da Optifine51 100, wanda ya inganta daidaiton rarraba barbashi na TiB₂ yayin da yake riƙe da kwanciyar hankali. Ya ba da kusan 20% mafi girma RRE fiye da na asali, yana ba da damar ƙarin 15-20% raguwa a cikin ƙarin ƙimar-mai kyau don sararin samaniya da kayan gini na ƙima inda inganci da daidaito suke da mahimmanci.
A kololuwar jeri na yanzu shine Optifine51 125, yana samun RRE na 125%. Ana danganta wannan ga ƙimar ƙirƙira mafi girma na 2DC Ti₃Al interface Layer akan barbashi TiB₂. Bayanan gwaji sun tabbatar da cewa yuwuwar nucleation na wannan samfurin ya ninka sau 2-3 fiye da na al'ada, yana riƙe da ingantaccen aiki har ma a cikin hadadden tsarin gami ko babban abun ciki da aka sake yin fa'ida. Ga masu kera samfuran aluminium masu ƙima, Optifine51 125 yana rage farashin mai tace sama da 70% kuma yana rage tarkace da ƙarancin hatsi ya haifar.
A cikin 2025, MQP ta sanar da Optifine502 Tsaftataccen samfurin shirinsa, yana faɗaɗa ƙididdigewa cikin sabbin abubuwan niches. Targeting surface lahani, wannan bambance-bambancen daidai sarrafa TiB₂ barbashi yawa don rage barbashi agglomeration yayin da tsare tacewa yadda ya dace. Yana shirye don yin aiki da aikace-aikace kamar ƙwararrun ƙwararrun aluminium mai ɗorewa da fa'idodin gama madubi, warware wani ƙalubale na masana'antu na dogon lokaci.
Daga haɓaka inganci zuwa haɓaka ingancin saman ƙasa, juyin halittar samfurin MQP a sarari yana bin dabaru guda ɗaya: ƙwararrun kimiyya, ƙirƙira ta abokin ciniki wanda ke sake fasalin cikakkiyar sarkar ƙimar sarrafa aluminum.
IV. Tabbatar da Duniya: Daga Farkowa zuwa Matsayin Masana'antu
Ƙimar sabuwar fasaha tana tabbatar da ƙarshe ta hanyar karɓuwa da yawa. A cikin 2008, lokacin da Hulamin na Afirka ta Kudu ya zama kamfani na farko da ya fara gwajin na'urar tace kayan masarufi na Optifine, 'yan kaɗan ne suka yi hasashen yadda wannan shawarar za ta kasance. Yin amfani da shi don samar da gami na AA1050, Hulamin ya sami sakamako mai ban sha'awa - rage haɓakar haɓakawa daga 0.67 kg / ton zuwa 0.2 kg / ton, ajiyar 70%. Wannan ba kawai ya rage farashin ba har ma ya tabbatar da amincin samfurin na zahiri.
Nasarar Hulamin ta buɗe kasuwar duniya don Optifine. Ba da daɗewa ba manyan masu kera aluminum suka biyo baya. Sapa (daga baya ya samu ta Hydro) ya fitar da Optifine a cikin tsiron ta na Turai, yana rage yawan amfani da mai tacewa da matsakaicin kashi 65% a fadin gami da yawa. Aleris (yanzu Novelis) ya yi amfani da shi a cikin samar da takarda na mota, yana haɓaka kaddarorin injina yayin da ake rage ƙima. Alcoa ya shigar da shi cikin samar da aluminium na sararin samaniya, yana samun ingantaccen sarrafa abun ciki ta hanyar haɗin Optifine da Opticast.
Shiga kasar Sin a cikin 2018, MQP cikin sauri ya sami karbuwa a cikin babban ɓangaren aluminum na ƙasar. A matsayinta na babbar masana'antar aluminium a duniya da mabukaci, kasar Sin na bukatar gaggawa don rage farashi da haɓaka inganci. Gabatarwar Optifine ya yi daidai da ginshiƙin ƙasar zuwa manyan masana'antu.
Ɗaya daga cikin fitaccen misali shi ne wani kamfani na almuni na kasar Sin da ke samar da ingantattun foils, inda masu tace matatun gargajiya suka haifar da al'amura kamar ramuka da tsinke saboda bambancin tsari. Bayan canzawa zuwa Optifine51 100, ƙarin ƙimar ya ragu daga 0.5 kg/ton zuwa 0.15 kg/ton, kuma lahani na pinhole ya faɗi da 80%. Kamfanin ya kiyasta tanadin sama da RMB miliyan 20 a shekara saboda raguwar tarkace da rage farashin matatun.
A cikin sashin bayanan martaba na gine-gine, wani babban mai samar da kayayyaki na kasar Sin ya yi amfani da Optifine don magance matsalar mannewar da ba ta da kyau ta hanyar mannen hatsi. Matsakaicin girman hatsi ya ragu daga 150 μm zuwa ƙasa da 50 μm, yana haɓaka mannewa ta hanyar 30% da haɓaka yawan amfanin ƙasa daga 85% zuwa 98%. Tare da ceton farashi na RMB 120 akan kowace ton, kamfanin yana adana sama da RMB miliyan 12 a duk shekara a fitowar tan 100,000.
Waɗannan nazarin shari'o'in duniya sun nuna ƙarasa ɗaya: MQP's super grain refiner ya wuce na'urar gyare-gyaren dakin gwaje-gwaje - balagaggen maganin masana'antu da aka tabbatar a duk nahiyoyi. Daga Afirka ta Kudu zuwa Turai, Arewacin Amurka zuwa China, jerin Optifine ya zama babban jigon masana'antar masana'antu kamar Sapa, Novelis, da Hydro, suna kafa sabon ma'auni: mai da hankali kan ingantaccen haɓakawa, ba kawai sashi ba.
Ya zuwa 2024, sama da na'urori na aluminium 200 a duk duniya sun karɓi fasahar MQP, tare da ceton fiye da tan 100,000 na Al-Ti-B tare da yanke hayaƙin carbon da kusan tan 500,000. Waɗannan alkalumman ba wai fa'idodin tattalin arziƙi ba ne, har ma da gagarumar gudummawar da ake bayarwa ga masana'antu mai dorewa.
V. Neman Gaba: Daga Ƙirƙirar Fasaha zuwa Canjin Halittu
Lokacin da fasaha ta ketare iyakokin aiki, tasirinta sau da yawa yakan wuce samfurin kanta-yana sake fasalin yanayin yanayin masana'antu gaba ɗaya. Yunƙurin manyan matatun hatsi na MQP ya misalta wannan ka'ida. Yayin da jerin Optifine ke ci gaba da haɓakawa da haɓakawa, tasirinsa mai canzawa yana faɗaɗa daga hanyoyin samarwa zuwa sama da sassan ƙasa na sarkar darajar.
A fasaha, haɗin gwiwar bincike na MQP-kamar wanda yake tare da Jami'ar Brunel-sun kafa ma'auni don haɗin gwiwar masana'antu-makarantar. Ayyukan su sun ƙirƙiri cikakken samfurin "bincike na asali - haɓaka aikace-aikacen - masana'antu." Yayin da kimiyyar kayan aiki da fasahar hoto na sikelin atomic ke ci gaba, ci gaba a nan gaba a cikin sarrafa mu'amalar nano da basirar tsinkaya na iya ƙara haɓaka daidaito da daidaitawa.
Ta hanyar aikace-aikacen, manyan matatun hatsi za su ƙara yin hidima ga kasuwanni masu kyau. Samfurin mai tsafta na Optifine502 yana nuni zuwa ga yanayin gyare-gyare-gyare-gyaren mafita ga takamaiman nau'ikan samfura (foil, sheet, extrusions) da yanayin tsari (simintin tagwaye, simintin ci gaba mai ci gaba). Masu tacewa na yau da kullun za su taimaka wa masana'antun su haɓaka dawo da tattalin arziƙi da haɓaka bambance-bambancen, gasa mai ƙima a cikin ɓangaren.
A zamanin da masana'antun kore ya zama wajibi a duniya, fa'idodin muhalli na fasahar MQP suna da jan hankali musamman. Ta hanyar rage amfani da Al-Ti-B, manyan matatun hatsi suna rage yawan amfani da makamashi da hayaki. A lokaci guda, ingantaccen ingancin samfurin yana nufin ƙarancin sharar gida. Yayin da sawun sawun carbon ya zama mafi yaɗuwa, yin amfani da manyan matatun hatsi na iya zama abin da ake buƙata don takaddun shaida da samun damar kasuwa-ƙaratar da canjin ƙarancin carbon na masana'antu.
Ga Sin, fasahar MQP tana ba da tallafi mai mahimmanci don haɓaka masana'antar aluminium na cikin gida. Duk da kasancewarta mafi girma wajen samar da kayayyaki a duniya, har yanzu kasar Sin tana da damar yin girma a manyan sassa kamar sararin samaniya da kera motoci. Tare da ingantaccen daidaito da tanadin farashi, Optifine yana taimaka wa kamfanonin kasar Sin su shawo kan shingen fasaha da haɓaka gasa a duniya. Bi da bi, haɗin gwiwa tare da MQP zai iya ƙarfafa ƙirƙira na gida, haɓaka ingantaccen tsarin "gabatarwa-sha-sakewa."
Lokacin aikawa: Yuli-26-2025
