Bayanin Tsarin Simintin Kayan Aluminum Ingot

I. Gabatarwa

Ingancin aluminium na farko da aka samar a cikin sel electrolytic aluminium ya bambanta sosai, kuma yana ƙunshe da ƙazantattun ƙarfe iri-iri, gas, da ƙaƙƙarfan abubuwan da ba na ƙarfe ba. Ayyukan simintin gyaran gyare-gyaren aluminium shine haɓaka amfani da ƙananan ruwa na aluminum da kuma cire ƙazanta gwargwadon yiwuwa.

II. Rarraba Ingots na Aluminum

Aluminum ingots an kasasu zuwa iri uku dangane da abun da ke ciki: remelting ingots, high-tsarki aluminum ingots, da aluminum gami ingots. Hakanan ana iya karkasa su ta hanyar siffa da girman su, kamar su katako, ingots zagaye, faranti, da ingots masu siffar T. A ƙasa akwai nau'ikan ingots na aluminum da yawa:

Abubuwan da ke narkewa: 15kg, 20kg (≤99.80% Al)

Nau'in T-dimbin yawa: 500kg, 1000kg (≤99.80% Al)

High-tsarki aluminum ingots: 10kg, 15kg (99.90% ~ 99.999% Al)

Aluminum alloy ingots: 10kg, 15kg (Al-Si, Al-Cu, Al-Mg)

Plate ingots: 500 ~ 1000kg (don samar da faranti)

Zagaye na zagaye: 30 ~ 60kg (don zanen waya)

III. Tsarin Simintin Aluminum Ingot

Taɓawar aluminium— Cire ɗigon ruwa—Duba nauyi—Haɗin kayan aiki—Load ɗin murhun wuta—Tace—Simintin gyare-gyare—Mai gyara abubuwan ciki—Duba na ƙarshe—Duba nauyi na ƙarshe—Ajiya

Taɓawar Aluminum— Cire ɗigon ruwa—Duba nauyi—Haɗin kayan abu—Load ɗin murhun wuta—Tsaita—Simintin simintin gyare-gyare—Alloy ingots—Yin gwanon gwal—Duba na ƙarshe—Duba nauyi na ƙarshe—Ajiya

IV. Tsarin yin simintin gyare-gyare

Tsarin simintin ingot na aluminium na yanzu gabaɗaya yana amfani da dabarar zuƙowa, inda ake zuba ruwan aluminium kai tsaye a cikin gyare-gyare kuma a bar shi ya yi sanyi kafin a cire shi. An ƙayyade ingancin samfurin a wannan matakin, kuma gabaɗayan aikin simintin gyare-gyaren yana kewaye da wannan lokaci. Simintin gyare-gyare shine tsarin jiki na sanyaya ruwa aluminium da sanya shi cikin ingots mai ƙarfi na aluminum.

1. Ci gaba da Yin Wasa

Ci gaba da yin simintin gyare-gyare ya haɗa da hanyoyi guda biyu: cakuɗen tanderu da yin simintin waje, duka biyun suna amfani da na'urori masu ci gaba. Haɗaɗɗen simintin tanderu ya haɗa da zuba ruwan aluminium a cikin tanderun da aka gauraya don yin simintin simintin gyare-gyare kuma ana amfani da shi musamman don samar da remelting ingots da alloy ingots. Simintin gyare-gyare na waje yana zubo kai tsaye daga ƙugiya zuwa injin simintin kuma ana amfani dashi lokacin da kayan aikin ba za su iya cika buƙatun samarwa ba ko lokacin da ingancin kayan da ke shigowa ba shi da kyau.

2. Simintin Ci gaba Semi-Ci gaba

Ana amfani da simintin gyare-gyare na tsaka-tsaki na tsaye da farko don samar da ingots na waya na aluminium, ingots na faranti, da nakasar gami iri-iri don sarrafawa. Bayan hada kayan abu, ana zuba ruwan aluminium a cikin tanderun da aka haɗe. Don ingots na waya, ana ƙara diski na musamman na Al-B don cire titanium da vanadium daga ruwan aluminium kafin yin simintin. Ingots ɗin waya na aluminium ya kamata ya zama santsi ba tare da ɓata lokaci ba, fasa, ko ramukan gas. Tsagewar saman ya kamata ya zama ba fiye da 1.5mm, slag da gefen wrinkles kada ya wuce 2mm a cikin zurfin, da kuma giciye-section ya kamata free daga fasa, gas pores, kuma ba fiye da 5 slag inclusions karami fiye da 1mm. Ga farantin ingots. an ƙara Al-Ti-B gami (Ti5%B1%) don tacewa. Ana sanyaya abubuwan da aka ciro, a cire su, a yanka su zuwa girman da ake buƙata, sannan a shirya don sake zagayowar simintin na gaba.

May Jiang ta gyara daga MAT Aluminum